Volvo S60 2004 D5

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Volvo S60 2004 2.4 diesel description

Sedan Volvo S60 2004 D5 has been produced from May, 2005 to January, 2009. It has five-cylinder diesel engine with displacement of 2.4 litres, which produces power of 185 horsepower on 4000 rpm and torque 400 Nm (Newton metres) on 2000 revolutions per minute.

This 5-cylinder 20-valve engine camshaft is driven by belt (What is an engine chain and belt? ). Engine has Common Rail fuel system and VGT turbine. The engine meets the Euro 4 emissions standard. Engine lifespan (mileage before major repairs or overhaul) can last from 310 up to 520 thousand kilometres. Note that engine life can be longer or shorter depending on maintenance.
More engine specs
The early versions of these engines are known for their reliability and rare failures, which made them popular. However, ... This Volvo S60 2.4 engine oil type is 0W-30 and oil capacity is 5.7 litres.

Volvo S60 2004 D5 has front wheel drive (FWD) and manual gearbox with 6 gears.
Volvo S60 2004 D5 accelerates to speed 100 kilometres per hour in 8.2 seconds. The maximum speed of this car is 230 km/h.

Volvo S60 2004 D5 fuel consumption is 6.6 litres per 100km in combined city/highway mode (15.2 km/l) - this is one of most fuel efficient Volvo S60 2004 - 2009 versions, city fuel economy - 9 l/100km, fuel consumption on highway - 5.2 l/100km. Fuel tank capacity is 70 litres or 18.49 gallons, which gives a mileage up to 1060 kilometers without refueling in urban cycle and even up to 1340 kilometers on highway.
According to user reviews, the real everyday fuel consumption of this Volvo is in line with, and sometimes even lower than, the manufacturer's stated combined consumption. More - Real Volvo S60 fuel consumption.

With the same engine there is also Volvo S60 version with automatic gearbox (Volvo S60 2005 2.4 D5 Automatic AT) available, which is more sluggish, reaching 100 km/h 0.5 seconds later (in 8.7 seconds), moreover, it is less economic with manufacturer's fuel consumption is higher by 0.9 litres per 100 km or 14 % - 7.5 litres per 100 km, whereas users reported real fuel consumption is higher by 1 litres per 100 km or 16 % - 7.4 litres per 100 km.

Volvo S60 2.4 service information and maintenance intervals Oil change intervals, capacities and specifications, service information for filters, spark plugs, belts etc.

Volvo S60 2004 D5 technical data

Model:	Volvo S60 D5
Body style:	Sedan
Production period:	2005. May ... 2009. January
Engine:	2401 cm³ Diesel, 5 cylinders	CO2 emissions:	174 g/km
Power:	185 HP ON 4000 RPM	Torque:	400 NM ON 2000 RPM
Gearbox:	Manual gearbox (6 gears)	Drive type:	Front wheel drive (FWD)
Top speed:	230 km/h	Acceleration 0-100 km/h:	8.2 seconds
Fuel consumption (l/100km):	6.6 (combined) 9.0 (urban) 5.2 (highway)
Real fuel consumption:	7 l/100km (33.6 MPG) by user reviews from various sources
Fuel tank capacity:	70 litres (18.5 gallons)
Car dimensions:	4.60m (length) 1.80m (width) 1.43m (height)
Turning diameter:	11 meters
Seats:	5 seats
Trunk capacity:	424 litres
Trunk max capacity:	1034 litres (with rear seats folded down)
Gross weight:	2030 kg

Volvo S60 2004 D5 engine D5244T4

Engine reliability and common problems:

The early versions of these engines are known for their reliability and rare failures, which made them popular.
However, engine have several common weaknesses. Intake manifold swirl flaps often seize, and the plastic gears in the turbo actuator drive wear out quickly. Hydraulic lifters suffer from poor-quality oils and can start making noise as early as 100,000 km. If the alternator belt snaps, it can get caught in the timing belt, leading to catastrophic engine failure. At higher mileages, cylinder liners may crack, causing coolant to mix with oil.

A less successful engine modernization occurred in 2007 when three belts were introduced for auxiliary equipment. Two of these belts proved problematic, often causing premature roller bearing wear. This led to misalignment and, in some cases, the roller being pulled under the timing belt cover, between the timing belt and the pulley. This resulted in the timing belt jumping and pistons colliding with valves. This issue affected engines produced from 2007 to spring 2010.
Overall, this engine can last around 310,000 to 520,000 km if properly maintained, using the correct quality oil and fuel, and carrying out regular checks and maintenance.
The engine has hydraulic valve tappets (lifters), which provide quieter operation and do not require periodic adjustment, but are more complex in design and can cause serious engine damage in the event of failure.

Engine displacement	2400 cm³
Number of cylinders	5
Bore (cylinder diameter)	81 mm
Stroke length (piston move)	93.15 mm
Compression ratio	17.3 : 1
Camshaft drive	Timing belt Timing belt engines are generally quieter and less vibrating than chain engines, but belt usually needs to be replaced more often and the risk of breakage is higher. More service info
Fuel system	Common Rail Common rail fuel injection provides more engine power, is quieter, more environmentally friendly and offers better fuel economy, but is more expensive to maintain and repair.
Volvo S60 2004 D5 oil type	0W-30
Oil capacity	5.7 litres (6 quarts) More service info
Coolant capacity	12.5 litres (13.2 quarts)
Power	185 HP ON 4000 RPM
Torque	400 NM ON 2000 RPM
Start of production (year)	2005
Duration of production	5 years
Engine also used on	Volvo V70 Volvo S80 Volvo XC90 Volvo XC70 Volvo XC60

Carmakers tend to use similar engines with different parameters for models available in different markets and time periods.

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All Volvo S60 sedan [2004 - 2009] modifications

Modification	Engine	Power	Consumption	Gearbox	Drive type
Volvo S60 2004 2.0 T Jun 2004 — Jan 2009	2.0 Petrol	180 HP	9.2 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.0 T Automatic Jun 2004 — Jan 2009	2.0 Petrol	180 HP	10.0 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2004 2.3 T5 Jun 2004 — Feb 2008	2.3 Petrol	260 HP	9.3 l/100km	Manual ⁽⁶⁾	Front wheel
Volvo S60 2004 2.3 T5 Automatic Jun 2004 — Feb 2008	2.3 Petrol	260 HP	10.0 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 140 Hp Jun 2004 — Jan 2009 Most fuel efficient petrol version by real consumption	2.4 Petrol	140 HP	8.9 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 Bi-Fuel CNG Jun 2004 — Mai 2007 Most fuel efficient petrol version	2.4 Petrol	140 HP	8.2 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 Bi-Fuel LPG Jun 2004 — Mai 2005	2.4 Petrol	140 HP	11.0 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 140 Hp Automatic Jun 2004 — Jan 2009	2.4 Petrol	140 HP	9.6 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 Bi-Fuel CNG Automatic Jun 2004 — Mai 2007	2.4 Petrol	140 HP	9.1 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 Bi-Fuel LPG Automatic Jun 2004 — Mai 2005	2.4 Petrol	140 HP	13.0 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 170 Hp Jun 2004 — Jan 2009 Most fuel efficient petrol version by real consumption	2.4 Petrol	170 HP	9.0 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 170 Hp Automatic Jun 2004 — Jan 2009	2.4 Petrol	170 HP	9.6 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2005 2.4i T5 20V Jan 2005 — Dec 2009	2.4 Petrol	260 HP	9.3 l/100km	Manual ⁽⁶⁾	Front wheel
Volvo S60 2005 2.4i T5 20V Automatic Jan 2005 — Dec 2009	2.4 Petrol	260 HP	9.8 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2005 2.4 D Mai 2005 — Jan 2009 Most fuel efficient diesel version	2.4 Diesel	126 HP	6.4 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 D Jun 2004 — Mai 2005 Most fuel efficient diesel version by real consumption	2.4 Diesel	130 HP	6.5 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 D Automatic Jun 2004 — Aug 2005	2.4 Diesel	130 HP	7.6 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2004 2.4 D5 Jun 2004 — Mai 2005	2.4 Diesel	163 HP	6.5 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2005 2.4D Mai 2005 — Jan 2009	2.4 Diesel	163 HP	6.6 l/100km	Manual ⁽⁶⁾	Front wheel
Volvo S60 2004 2.4 D5 Automatic Jun 2004 — Aug 2005	2.4 Diesel	163 HP	7.6 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2005 2.4D Automatic Nov 2005 — Jan 2009	2.4 Diesel	163 HP	7.5 l/100km	Automatic ⁽⁶⁾	Front wheel
Volvo S60 2005 2.4 D5 Mai 2005 — Jan 2009 Most powerfull diesel version (185 HP)	2.4 Diesel	185 HP	6.6 l/100km	Manual ⁽⁶⁾	Front wheel
Volvo S60 2005 2.4 D5 Automatic Aug 2005 — Jan 2009 Most powerfull diesel version (185 HP)	2.4 Diesel	185 HP	7.5 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2004 2.5 T Jun 2004 — Jan 2009	2.5 Petrol	210 HP	9.2 l/100km	Manual ⁽⁵⁾	Front wheel
Volvo S60 2004 2.5 T Automatic Jun 2004 — Jan 2009	2.5 Petrol	210 HP	9.9 l/100km	Automatic ⁽⁵⁾	Front wheel
Volvo S60 2005 2.5T AWD Mai 2005 — Feb 2008	2.5 Petrol	210 HP	9.7 l/100km	Manual ⁽⁵⁾	All wheel
Volvo S60 2005 2.5T AWD Automatic Mai 2005 — Feb 2008	2.5 Petrol	210 HP	10.0 l/100km	Automatic ⁽⁵⁾	All wheel
Volvo S60 2004 2.5 R 4x4 Jun 2004 — Mai 2007 Most dynamic version - 100 km/h in 5.7 seconds	2.5 Petrol	300 HP	10.0 l/100km	Manual ⁽⁶⁾	All wheel
Volvo S60 2004 2.5 R Automatic 4x4 Jun 2004 — Mai 2007 Most powerfull petrol version (300 HP)	2.5 Petrol	300 HP	11.0 l/100km	Automatic ⁽⁵⁾	All wheel

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