Volvo S60 2004 2.4 D5
Volvo S60 2004 2.4 diesel description
Sedan Volvo S60 2004 2.4 D5 has been produced from June, 2004 to May, 2005. It has five-cylinder diesel engine with displacement of 2.4 litres, which produces power of 163 horsepower on 4000 rpm and torque 340 Nm (Newton metres) on 1750 revolutions per minute.
This 5-cylinder 20-valve engine camshaft is driven by belt (What is an engine chain and belt? ). Engine has Common Rail fuel system and VGT turbine. The engine meets the Euro 3 emissions standard. Approximate engine life expectancy (mileage until serious repairs are required) for this engine is between 360 000 and 600 000 kilometres. Remember that engine life depends on regular maintenance and the quality of the materials used (oils, fuels, etc.).
More engine specs
These diesel engines are frequently affected by intake manifold swirl flap seizures. This issue often leads ...
This Volvo S60 2.4 engine oil type is 0W-30 and oil capacity is 6.5 litres.
Volvo S60 2004 2.4 D5 has front wheel drive (FWD) and manual gearbox with 5 gears.
Volvo S60 2004 2.4 D5 accelerates to speed 100 kilometres per hour in 9.5 seconds. The maximum speed of this car is 210 km/h.
In combined cycle (city and motorway), the Volvo S60 2004 2.4 D5 fuel consumption is 6.5 litres per 100km (15.4 km/l) - this is one of most fuel efficient Volvo S60 2004 - 2009 versions, city fuel economy - 8.7 l/100km, fuel consumption on highway - 5.2 l/100km. Fuel tank capacity is 70 litres or 18.49 gallons, which gives a mileage up to 1060 kilometers without refueling in urban cycle and even up to 1340 kilometers on highway.
According to user reviews, the real everyday fuel consumption of this Volvo is in line with the figure specified by the manufacturer. More - Real Volvo S60 fuel consumption.
- Volvo S60 2004 2.4 D5 Automatic AT is more sluggish, reaching 100 km/h 0.4 seconds later (in 9.9 seconds), moreover, it is less economic with manufacturer's fuel consumption is higher by 1.1 litres per 100 km or 17 % - 7.6 litres per 100 km, whereas users reported real fuel consumption is higher by 0.6 litres per 100 km or 9 % - 7.0 litres per 100 km
- Volvo S60 2005 2.4D Automatic AT manufacturer's fuel consumption is higher by 1 litres per 100 km or 15 % - 7.5 litres per 100 km, whereas users reported real fuel consumption is higher by 0.7 litres per 100 km or 11 % - 7.1 litres per 100 km
Volvo S60 2004 2.4 D5 technical data
| Model: | Volvo S60 2.4 D5 | ||
|---|---|---|---|
| Body style: | Sedan | ||
| Production period: | 2004. June ... 2005. May | ||
| Engine: | 2401 cm3 Diesel, 5 cylinders | CO2 emissions: | 171 g/km |
| Power: | 163 HP ON 4000 RPM | Torque: | 340 NM ON 1750 RPM |
| Gearbox: | Manual gearbox (5 gears) | Drive type: | Front wheel drive (FWD) |
| Top speed: | 210 km/h | Acceleration 0-100 km/h: | 9.5 seconds |
| Fuel consumption (l/100km): | 6.5 (combined) 8.7 (urban) 5.2 (highway) | ||
| Real fuel consumption: | 6.4 l/100km (36.8 MPG) by user reviews from various sources | ||
| Fuel tank capacity: | 70 litres (18.5 gallons) | ||
| Car dimensions: | 4.58m (length) 1.80m (width) 1.43m (height) | ||
| Turning diameter: | 11 meters | ||
| Seats: | 5 seats | ||
| Trunk capacity: | 424 litres | ||
| Trunk max capacity: | 1034 litres (with rear seats folded down) | ||
| Gross weight: | 2030 kg | ||
Volvo S60 2004 2.4 D5 engine D5244T
Engine reliability and common problems:
These diesel engines are frequently affected by intake manifold swirl flap seizures. This issue often leads to airflow disruptions and rough engine operation.The actuator for the turbocharger, which relies on plastic gears, tends to wear out quickly. As these gears degrade, the actuator may stop functioning properly, affecting boost control.
Hydraulic lifters are sensitive to poor-quality oil. In some cases, they start producing knocking noises as early as 100,000 km. Ignoring these sounds can result in rocker arms popping off the lifters, leading to significant and costly engine repairs.
A known critical failure point is the accessory belt. If it breaks, it can get caught in the timing belt, causing severe engine damage.
At higher mileage, cylinder liners have been known to crack, allowing coolant and oil to mix—an issue that typically signals major internal wear and requires serious repair.
Overall, this engine can last around 360,000 to 600,000 km if properly maintained, using the correct quality oil and fuel, and carrying out regular checks and maintenance.
The engine has hydraulic valve tappets (lifters), which provide quieter operation and do not require periodic adjustment, but are more complex in design and can cause serious engine damage in the event of failure.
| Engine displacement | 2401 cm3 |
|---|---|
| Number of cylinders | 5 |
| Bore (cylinder diameter) | 81 mm |
| Stroke length (piston move) | 93.2 mm |
| Compression ratio | 18 : 1 |
| Camshaft drive | Timing belt Timing belt engines are generally quieter and less vibrating than chain engines, but belt usually needs to be replaced more often and the risk of breakage is higher. More service info |
| Timing belt change interval | 120,000 km |
| Fuel system | Common Rail Common rail fuel injection provides more engine power, is quieter, more environmentally friendly and offers better fuel economy, but is more expensive to maintain and repair. |
| Volvo S60 2004 2.4 D5 oil type | 0W-30 |
| Oil capacity | 6.5 litres (6.9 quarts) More service info |
| Coolant capacity | 12.5 litres (13.2 quarts) |
| Power | 163 HP ON 4000 RPM |
| Torque | 340 NM ON 1750 RPM |
| Start of production (year) | 2001 |
| Duration of production | 5 years |
| Engine also used on | Volvo V70 Volvo S80 Volvo XC90 Volvo XC70 Volvo C30 and 2 other models |
Most often compared to
All Volvo S60 sedan [2004 - 2009] modifications
| Modification | Engine | Power | Consumption | Gearbox | Drive type |
|---|---|---|---|---|---|
| Volvo S60 2004 2.0 T Jun 2004 — Jan 2009 | 2.0 Petrol | 180 HP | 9.2 l/100km | Manual (5) | Front wheel |
| Volvo S60 2004 2.0 T Automatic Jun 2004 — Jan 2009 | 2.0 Petrol | 180 HP | 10.0 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2004 2.3 T5 Jun 2004 — Feb 2008 | 2.3 Petrol | 260 HP | 9.3 l/100km | Manual (6) | Front wheel |
| Volvo S60 2004 2.3 T5 Automatic Jun 2004 — Feb 2008 | 2.3 Petrol | 260 HP | 10.0 l/100km | Automatic (5) | Front wheel |
|
Volvo S60 2004 2.4 140 Hp
Jun 2004 — Jan 2009 Most fuel efficient petrol version by real consumption |
2.4 Petrol | 140 HP | 8.9 l/100km | Manual (5) | Front wheel |
|
Volvo S60 2004 2.4 Bi-Fuel CNG
Jun 2004 — Mai 2007 Most fuel efficient petrol version |
2.4 Petrol | 140 HP | 8.2 l/100km | Manual (5) | Front wheel |
| Volvo S60 2004 2.4 Bi-Fuel LPG Jun 2004 — Mai 2005 | 2.4 Petrol | 140 HP | 11.0 l/100km | Manual (5) | Front wheel |
| Volvo S60 2004 2.4 140 Hp Automatic Jun 2004 — Jan 2009 | 2.4 Petrol | 140 HP | 9.6 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2004 2.4 Bi-Fuel CNG Automatic Jun 2004 — Mai 2007 | 2.4 Petrol | 140 HP | 9.1 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2004 2.4 Bi-Fuel LPG Automatic Jun 2004 — Mai 2005 | 2.4 Petrol | 140 HP | 13.0 l/100km | Automatic (5) | Front wheel |
|
Volvo S60 2004 2.4 170 Hp
Jun 2004 — Jan 2009 Most fuel efficient petrol version by real consumption |
2.4 Petrol | 170 HP | 9.0 l/100km | Manual (5) | Front wheel |
| Volvo S60 2004 2.4 170 Hp Automatic Jun 2004 — Jan 2009 | 2.4 Petrol | 170 HP | 9.6 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2005 2.4i T5 20V Jan 2005 — Dec 2009 | 2.4 Petrol | 260 HP | 9.3 l/100km | Manual (6) | Front wheel |
| Volvo S60 2005 2.4i T5 20V Automatic Jan 2005 — Dec 2009 | 2.4 Petrol | 260 HP | 9.8 l/100km | Automatic (5) | Front wheel |
|
Volvo S60 2005 2.4 D
Mai 2005 — Jan 2009 Most fuel efficient diesel version |
2.4 Diesel | 126 HP | 6.4 l/100km | Manual (5) | Front wheel |
|
Volvo S60 2004 2.4 D
Jun 2004 — Mai 2005 Most fuel efficient diesel version by real consumption |
2.4 Diesel | 130 HP | 6.5 l/100km | Manual (5) | Front wheel |
| Volvo S60 2004 2.4 D Automatic Jun 2004 — Aug 2005 | 2.4 Diesel | 130 HP | 7.6 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2004 2.4 D5 Jun 2004 — Mai 2005 | 2.4 Diesel | 163 HP | 6.5 l/100km | Manual (5) | Front wheel |
| Volvo S60 2005 2.4D Mai 2005 — Jan 2009 | 2.4 Diesel | 163 HP | 6.6 l/100km | Manual (6) | Front wheel |
| Volvo S60 2004 2.4 D5 Automatic Jun 2004 — Aug 2005 | 2.4 Diesel | 163 HP | 7.6 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2005 2.4D Automatic Nov 2005 — Jan 2009 | 2.4 Diesel | 163 HP | 7.5 l/100km | Automatic (6) | Front wheel |
|
Volvo S60 2005 2.4 D5
Mai 2005 — Jan 2009 Most powerfull diesel version (185 HP) |
2.4 Diesel | 185 HP | 6.6 l/100km | Manual (6) | Front wheel |
|
Volvo S60 2005 2.4 D5 Automatic
Aug 2005 — Jan 2009 Most powerfull diesel version (185 HP) |
2.4 Diesel | 185 HP | 7.5 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2004 2.5 T Jun 2004 — Jan 2009 | 2.5 Petrol | 210 HP | 9.2 l/100km | Manual (5) | Front wheel |
| Volvo S60 2004 2.5 T Automatic Jun 2004 — Jan 2009 | 2.5 Petrol | 210 HP | 9.9 l/100km | Automatic (5) | Front wheel |
| Volvo S60 2005 2.5T AWD Mai 2005 — Feb 2008 | 2.5 Petrol | 210 HP | 9.7 l/100km | Manual (5) | All wheel |
| Volvo S60 2005 2.5T AWD Automatic Mai 2005 — Feb 2008 | 2.5 Petrol | 210 HP | 10.0 l/100km | Automatic (5) | All wheel |
|
Volvo S60 2004 2.5 R 4x4
Jun 2004 — Mai 2007 Most dynamic version - 100 km/h in 5.7 seconds |
2.5 Petrol | 300 HP | 10.0 l/100km | Manual (6) | All wheel |
|
Volvo S60 2004 2.5 R Automatic 4x4
Jun 2004 — Mai 2007 Most powerfull petrol version (300 HP) |
2.5 Petrol | 300 HP | 11.0 l/100km | Automatic (5) | All wheel |