Volvo S40 2004 2.4
Volvo S40 2004 2.4 petrol description
Sedan Volvo S40 2004 2.4 has been produced from January, 2004 to May, 2007. It has five-cylinder petrol engine with displacement of 2.4 litres, which produces power of 140 horsepower on 5000 rpm and torque 220 Nm (Newton metres) on 4000 revolutions per minute.
This 5-cylinder 20-valve engine camshaft is driven by belt (What is an engine chain and belt? ). Engine has fuel injection system without turbocharger. Engine versions compliant with Euro 2 and Euro 3 emission standards available. Average engine life expectancy (mileage before serious repairs are needed) is from 360 000 to 600 000 kilometres. Remember that engine life depends on regular maintenance and the quality of the materials used (oils, fuels, etc.).
More engine specs
The strengths of this engine lie in its durable components, long lifespan, reliability in everyday use, and ...
This Volvo S40 2.4 engine oil type is 5W-30 and oil capacity is 5.5 litres.
Volvo S40 2004 2.4 has front wheel drive (FWD) and automatic gearbox with 5 gears.
Volvo S40 2004 2.4 accelerates to speed 100 kilometres per hour in 11 seconds. The maximum speed of this car is 200 km/h.
The fuel consumption of this Volvo S40 2004 2.4 in combined mode (combining urban and highway driving) is 9.1 litres per 100km (11 km/l), city fuel economy - 13 l/100km, fuel consumption on highway - 6.7 l/100km. Fuel tank capacity is 62 litres or 16.38 gallons, which gives a mileage up to 680 kilometers without refueling in urban cycle and even up to 920 kilometers on highway.
According to user reviews, the real everyday fuel consumption of this Volvo is in line with the figure specified by the manufacturer. More - Real Volvo S40 fuel consumption.
Volvo S40 safety
During safety testing Volvo S40 has obtained 5 stars from five, which means very high safety level.
Adults (driver and passenger) safety of Volvo S40 is evaluated with five stars, children safety - with four stars, and for pedestrian protection Volvo S40 got two stars.

Volvo S40 2004 2.4 technical data
Model: | Volvo S40 2.4 | ||
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Body style: | Sedan | ||
Production period: | 2004. January ... 2007. May | ||
Engine: | 2435 cm3 Petrol, 5 cylinders | CO2 emissions: | 217 g/km |
Power: | 140 HP ON 5000 RPM | Torque: | 220 NM ON 4000 RPM |
Gearbox: | Automatic gearbox (5 gears) | Drive type: | Front wheel drive (FWD) |
Maximum speed: | 200 km/h | Acceleration 0-100 km/h: | 11.0 seconds |
Fuel consumption (l/100km): | 9.1 (combined) 13.0 (urban) 6.7 (highway) | ||
Real fuel consumption: | 9.4 l/100km (25 MPG) by user reviews from various sources | ||
Fuel tank capacity: | 62 litres (16.4 gallons) | ||
Car dimensions: | 4.47m (length) 1.77m (width) 1.45m (height) | ||
Turning diameter: | 11 meters | ||
Seats: | 5 seats | ||
Trunk capacity: | 404 litres | ||
Trunk max capacity: | 883 litres (with rear seats folded down) | ||
Gross weight: | 1940 kg |
Volvo S40 2004 2.4 engine B5244S
Engine reliability and common problems:
The strengths of this engine lie in its durable components, long lifespan, reliability in everyday use, and substantial power reserves.However, there are notable weaknesses. Early models were equipped with a problematic Magneti Marelli electronic throttle body, which caused frequent issues before being replaced with a standard throttle system. Oil leaks from the camshaft seals and VVT intake pulley are also common, along with problems in the crankcase ventilation system.
Owners have reported premature wear on engine mounts, the thermostat, the water pump, and the fuel pump. One of the most frequent complaints was related to the faulty electronic throttle system in early versions.
Another known issue is oil leakage from the variable valve timing system. While the timing belt is designed to last 120,000 km, failures can occur earlier, potentially causing valve damage. Additionally, crankcase ventilation system blockages often lead to increased oil consumption.
Overall, this engine can last around 360,000 to 600,000 km if properly maintained, using the correct quality oil and fuel, and carrying out regular checks and maintenance.
The engine has hydraulic valve tappets (lifters), which provide quieter operation and do not require periodic adjustment, but are more complex in design and can cause serious engine damage in the event of failure.
Engine displacement | 2435 cm3 |
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Number of cylinders | 5 |
Bore (cylinder diameter) | 83 mm |
Stroke length (piston move) | 90 mm |
Compression ratio | 10.3 : 1 |
Camshaft drive | Timing belt Timing belt engines are generally quieter and less vibrating than chain engines, but belt usually needs to be replaced more often and the risk of breakage is higher. More service info |
Timing belt change interval | 120,000 km (specified), 90,000 km (recommended) |
Fuel system | Injection |
Volvo S40 2004 2.4 oil type | 5W-30 |
Oil capacity | 5.5 litres (5.8 quarts) More service info |
Coolant capacity | 8.5 litres (9 quarts) |
Power | 140 - 170 HP ON 5000 RPM |
Torque | 220 - 230 NM ON 4000 RPM |
Start of production (year) | 1996 |
Duration of production | 13 years |
Engine also used on | Volvo V70 Volvo S80 Volvo S60 Volvo V50 Volvo S70 and 2 other models |
Generally, the use of an engine in several models and its long production run is an indication of the quality of the engine and the success of its design. |
All Volvo S40 sedan [2004 - 2007] modifications
Modification | Engine | Power | Consumption | Gearbox | Drive type |
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Volvo S40 2006 1.6
Mai 2006 — Mai 2007 Most fuel efficient petrol version |
1.6 Petrol | 100 HP | 7.2 l/100km | Manual (5) | Front wheel |
Volvo S40 2005 1.6 D
Jan 2005 — Mai 2007 Most fuel efficient diesel version |
1.6 Diesel | 110 HP | 4.9 l/100km | Manual (5) | Front wheel |
Volvo S40 2004 1.8
Jul 2004 — Mai 2007 Most fuel efficient petrol version |
1.8 Petrol | 125 HP | 7.2 l/100km | Manual (5) | Front wheel |
Volvo S40 2006 1.8F Sep 2006 — Mai 2007 | 1.8 Diesel | 125 HP | 7.4 l/100km | Manual (5) | Front wheel |
Volvo S40 2006 2.0 Mai 2006 — Mai 2007 | 2.0 Petrol | 145 HP | 7.4 l/100km | Manual (5) | Front wheel |
Volvo S40 2004 2.0 D | 2.0 Diesel | 136 HP | 5.6 l/100km | Manual (6) | Front wheel |
Volvo S40 2004 2.4 Jan 2004 — Mai 2006 | 2.4 Petrol | 140 HP | 8.4 l/100km | Manual (5) | Front wheel |
Volvo S40 2004 2.4 | 2.4 Petrol | 140 HP | 9.1 l/100km | Automatic (5) | Front wheel |
Volvo S40 2004 2.4i | 2.4 Petrol | 170 HP | 8.5 l/100km | Manual (5) | Front wheel |
Volvo S40 2004 2.4i | 2.4 Petrol | 170 HP | 9.1 l/100km | Automatic (5) | Front wheel |
Volvo S40 2006 2.4 D5
Mai 2006 — Mai 2007 Most powerfull diesel version (180 HP) |
2.4 Diesel | 180 HP | 7.0 l/100km | Automatic (5) | Front wheel |
Volvo S40 2004 2.5 T5
Jun 2004 — Mai 2007 Most dynamic version - 100 km/h in 6.8 seconds |
2.5 Petrol | 220 HP | 8.7 l/100km | Manual (6) | Front wheel |
Volvo S40 2004 2.5 T5 Jun 2004 — Mai 2007 | 2.5 Petrol | 220 HP | 9.4 l/100km | Automatic (5) | Front wheel |
Volvo S40 2005 2.5 T5 AWD Mai 2005 — Mai 2007 | 2.5 Petrol | 220 HP | 9.5 l/100km | Manual (6) | All wheel |
Volvo S40 2005 2.5 T5 AWD Mai 2005 — Mai 2007 | 2.5 Petrol | 220 HP | 10.0 l/100km | Automatic (5) | All wheel |