Volkswagen Touran 2003 2.0 16V FSI

Volkswagen Touran 2003 2.0 petrol description

Minivan / MPV Volkswagen Touran 2003 2.0 16V FSI has been produced from August, 2005 to November, 2006. It has four-cylinder petrol engine with displacement of 2.0 litres, which produces power of 150 horsepower on 6000 rpm and torque 200 Nm (Newton metres) on 3500 revolutions per minute.

This 4-cylinder 16-valve engine camshaft is driven by belt and chain (What is an engine chain and belt? ). Engine has fuel injection system, this is an atmospheric engine (without turbine). The engine meets the Euro 4 emissions standard. Engine lifespan (mileage before major repairs or overhaul) can last from 220 up to 370 thousand kilometres. It is important to remember that engine life is highly dependent on regular maintenance and the quality of the oils and fuels used.
More engine specs 
2.0 FSI engine, part of the EA827 family, features a lightweight aluminum block with cast-iron liners and a unique timing system. A toothed belt drives the exhaust camshaft, while the intake camshaft is driven by a single-row chain, which also integrates with  ...  This Volkswagen Touran 2.0 engine oil type is 5W-30 and oil capacity is 4.6 litres.

Volkswagen Touran 2003 2.0 16V FSI has front wheel drive (FWD) and automatic gearbox with 6 gears.
Volkswagen Touran 2003 2.0 16V FSI accelerates to speed 100 kilometres per hour in 11.2 seconds. The maximum speed of this car is 200 km/h.

Volkswagen Touran 2003 2.0 16V FSI fuel consumption is 9.5 litres per 100km in combined city/highway mode (10.5 km/l). Fuel tank capacity is 60 litres or 15.85 gallons, which gives a mileage up to 620 kilometers without refueling in urban cycle.

Volkswagen Touran safety

During safety testing Volkswagen Touran has obtained 5 stars from five, which means very high safety level.
Adults (driver and passenger) safety of Volkswagen Touran is evaluated with five stars, and for pedestrian protection Volkswagen Touran got three stars.

With the same engine there is also Volkswagen Touran version with manual gearbox (Volkswagen Touran 2004 2.0 16V FSI MT) available, which is more dynamic - it reaches 100 km/h 0.8 seconds faster (in 10.4 seconds), moreover, it is more economic with manufacturer's fuel consumption is lower by 1.6 litres per 100 km or 17 % - 7.9 litres per 100 km.
Volkswagen Touran 2003

Volkswagen Touran 2003 2.0 16V FSI technical data

Model: Volkswagen Touran 2.0 16V FSI
Body style: Minivan / MPV
Production period: 2005. August ... 2006. November 
Engine: 1984 cm3 Petrol, 4 cylinders CO2 emissions: 228 g/km
Power: 150 HP ON 6000 RPM Torque: 200 NM ON 3500 RPM
Gearbox: Automatic gearbox (6 gears) Drive type: Front wheel drive (FWD)
Top speed: 200 km/h Acceleration 0-100 km/h: 11.2 seconds
Fuel consumption (l/100km): 9.5 (combined)
Fuel tank capacity: 60 litres (15.9 gallons)
Car dimensions: 4.39m (length) 1.79m (width) 1.65m (height)
Turning diameter: 11.2 meters
Ground clearance: 127 mm (approximate, with standard suspension, unladen vehicle)
Seats: 5 seats
Trunk capacity: 695 litres
Trunk max capacity: 1989 litres (with rear seats folded down)

Volkswagen Touran 2003 2.0 16V FSI engine BVY

Engine reliability and common problems:

2.0 FSI engine, part of the EA827 family, features a lightweight aluminum block with cast-iron liners and a unique timing system. A toothed belt drives the exhaust camshaft, while the intake camshaft is driven by a single-row chain, which also integrates with the variable valve timing mechanism. The timing regulator is positioned at the rear of the exhaust camshaft.

A distinctive feature of the 2.0 FSI engine is its complex exhaust system. Exhaust gases are directed into two separate pipes immediately monitored by two wideband lambda sensors and pre-catalysts. Further down the system are two planar lambda sensors, after which the pipes merge into a single collector leading to a NOx storage catalyst.

In practice, these engines often last up to 400,000 kilometers without major repairs if properly maintained. However, they are sensitive to low temperatures, with starting issues commonly reported in freezing conditions below -17°C. In such cases, the ECU delivers an overly rich air-fuel mixture, flooding the spark plugs. A common workaround is a coolant temperature sensor bypass trick, which "tricks" the ECU into seeing a warmer engine.

The direct injection system is highly sensitive to fuel quality. Intake valves accumulate carbon deposits quickly, reducing their ability to close tightly. The phase regulator on the intake camshaft and the fuel pump drive lifter are also prone to early wear. Thin oil control rings often coke up by 100,000 km, leading to increased oil consumption.

Another weak point is the brittle plastic coolant distribution fitting at the rear of the cylinder head, which is prone to deformation and coolant leaks over time. This part typically requires replacement with a new original fitting.

The short chain connecting camshafts has limited lifespan. Chain stretching often causes noise, such as rattling or ticking, at 100,000 km or even earlier. This issue is exacerbated by wear on the hydraulic tensioner, which can leak oil and fail to maintain proper chain tension.

Despite these weaknesses, with proper maintenance and timely component replacements, the 2.0 FSI engine can offer reliable long-term performance.
Overall, this engine can last around 220,000 to 370,000 km if properly maintained, using the correct quality oil and fuel, and carrying out regular checks and maintenance.
The engine has hydraulic valve tappets (lifters), which provide quieter operation and do not require periodic adjustment, but are more complex in design and can cause serious engine damage in the event of failure.
Engine displacement 1984 cm3
Number of cylinders 4
Bore (cylinder diameter) 82.5 mm
Stroke length (piston move) 92.8 mm
Compression ratio 11.5 : 1
Camshaft drive Timing chain and belt
Fuel system Injection
Volkswagen Touran 2003 2.0 16V FSI oil type 5W-30
Oil capacity 4.6 litres (4.9 quarts)
Power 150 HP ON 6000 RPM
Torque 200 NM ON 3500 RPM
Start of production (year) 2005
Duration of production 5 years
Engine also used on Volkswagen Passat Volkswagen Golf Audi A3 Seat Altea Seat Leon and 5 other models

All Volkswagen Touran minivan [2003 - 2006] modifications

Modification Engine Power Consumption Gearbox
Volkswagen Touran 2006 1.4 16V TSI Mar 2006 — Nov 2006

Most fuel efficient petrol version

1.4 Petrol 140 HP 7.4 l/100km Manual (5)
Volkswagen Touran 2006 1.4 16V TSI Mar 2006 — Nov 2006

Most fuel efficient petrol version

1.4 Petrol 140 HP 7.4 l/100km Manual (6)
Volkswagen Touran 2003 1.6 Jul 2003 — Nov 2006 1.6 Petrol 102 HP 7.9 l/100km Manual (5)
Volkswagen Touran 2003 1.6 16V FSI

Most fuel efficient petrol version

1.6 Petrol 116 HP 7.4 l/100km Manual (6)
Volkswagen Touran 2003 1.6 16V FSI Jul 2003 — Nov 2006 1.6 Petrol 116 HP 7.9 l/100km Automatic (6)
Volkswagen Touran 2005 1.9 TDI Jan 2005 — Nov 2006

Most fuel efficient diesel version

1.9 Diesel 90 HP 5.9 l/100km Manual (6)
Volkswagen Touran 2003 1.9 TDI Apr 2003 — Mai 2004

Most fuel efficient diesel version

1.9 Diesel 100 HP 5.9 l/100km Manual (6)
Volkswagen Touran 2004 1.9 TDI Mai 2004 — Nov 2006

Most fuel efficient diesel version

1.9 Diesel 105 HP 5.9 l/100km Manual (6)
Volkswagen Touran 2003 1.9 TDI Jul 2003 — Nov 2006 1.9 Diesel 105 HP 6.0 l/100km Automatic (6)
Volkswagen Touran 2004 2.0 16V FSI Jan 2004 — Nov 2006

Most powerfull petrol version (150 HP)

2.0 Petrol 150 HP 7.9 l/100km Manual (6)
Volkswagen Touran 2005 2.0 16V FSI Aug 2005 — Nov 2006

Most powerfull petrol version (150 HP)

2.0 Petrol 150 HP 9.5 l/100km Automatic (6)
Volkswagen Touran 2006 2.0 Apr 2006 — Nov 2006 2.0 Diesel 109 HP - Manual (5)
Volkswagen Touran 2003 2.0 TDI Apr 2003 — Mai 2004 2.0 Diesel 136 HP 6.0 l/100km Manual (6)
Volkswagen Touran 2004 2.0 TDI Mai 2004 — Nov 2006 2.0 Diesel 140 HP 6.0 l/100km Manual (6)
Volkswagen Touran 2004 2.0 TDI Mai 2004 — Nov 2006 2.0 Diesel 140 HP 6.5 l/100km Automatic (6)
Volkswagen Touran 2006 2.0 TDI Mar 2006 — Nov 2006

Most dynamic version - 100 km/h in 9 seconds

2.0 Diesel 170 HP 6.5 l/100km Manual (6)
Volkswagen Touran 2006 2.0 TDI Mar 2006 — Nov 2006

Most powerfull diesel version (170 HP)

2.0 Diesel 170 HP 6.9 l/100km Automatic (6)
Volkswagen Touran 2003 reviews
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