Volkswagen Touran 2003 2.0 16V FSI
Volkswagen Touran 2003 2.0 petrol description
Minivan / MPV Volkswagen Touran 2003 2.0 16V FSI has been produced from January, 2004 to November, 2006. It has four-cylinder petrol engine with displacement of 2.0 litres, which produces power of 150 horsepower on 6000 rpm and torque 200 Nm (Newton metres) on 3500 revolutions per minute.
This 4-cylinder 16-valve engine camshaft is driven by belt and chain (What is an engine chain and belt? ). Engine has fuel injection system without turbocharger. The engine meets the Euro 4 emissions standard. Average engine life expectancy (mileage before serious repairs are needed) is from 220 000 to 370 000 kilometres. It is important to remember that engine life is highly dependent on regular maintenance and the quality of the oils and fuels used.
More engine specs
2.0 FSI engine, part of the EA827 family, features a lightweight aluminum block with cast-iron liners and a unique timing system. A toothed belt drives the exhaust camshaft, while the intake camshaft is driven by a single-row chain, which also integrates with ...
This Volkswagen Touran 2.0 engine oil type is 5W-30 and oil capacity is 4.6 litres.
Volkswagen Touran 2003 2.0 16V FSI has front wheel drive (FWD) and manual gearbox with 6 gears.
Volkswagen Touran 2003 2.0 16V FSI accelerates to speed 100 kilometres per hour in 10.4 seconds. The maximum speed of this car is 201 km/h.
The fuel consumption of this Volkswagen Touran 2003 2.0 16V FSI in combined mode (combining urban and highway driving) is 7.9 litres per 100km (12.7 km/l), city fuel economy - 10.9 l/100km, fuel consumption on highway - 6.2 l/100km. Fuel tank capacity is 60 litres or 15.85 gallons, which gives a mileage up to 740 kilometers without refueling in urban cycle and even up to 960 kilometers on highway.
According to user reviews, this Volkswagen (VW) real everyday fuel consumption is 8.7 litres per 100 km, which is 10% more than the manufacturer's stated. More - Real Volkswagen Touran fuel consumption.
Volkswagen Touran safety
During safety testing Volkswagen Touran has obtained 5 stars from five, which means very high safety level.
Adults (driver and passenger) safety of Volkswagen Touran is evaluated with five stars, and for pedestrian protection Volkswagen Touran got three stars.

Volkswagen Touran 2003 2.0 16V FSI technical data
Model: | Volkswagen Touran 2.0 16V FSI | ||
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Body style: | Minivan / MPV | ||
Production period: | 2004. January ... 2006. November | ||
Engine: | 1984 cm3 Petrol, 4 cylinders | CO2 emissions: | 190 g/km |
Power: | 150 HP ON 6000 RPM | Torque: | 200 NM ON 3500 RPM |
Gearbox: | Manual gearbox (6 gears) | Drive type: | Front wheel drive (FWD) |
Maximum speed: | 201 km/h | Acceleration 0-100 km/h: | 10.4 seconds |
Fuel consumption (l/100km): | 7.9 (combined) 10.9 (urban) 6.2 (highway) | ||
Real fuel consumption: | 8.7 l/100km (27 MPG) by user reviews from various sources | ||
Fuel tank capacity: | 60 litres (15.9 gallons) | ||
Car dimensions: | 4.39m (length) 1.79m (width) 1.65m (height) | ||
Turning diameter: | 11.2 meters | ||
Ground clearance: | 127 mm (approximate, with standard suspension, unladen vehicle) | ||
Seats: | 5 seats | ||
Trunk capacity: | 667 litres | ||
Trunk max capacity: | 1989 litres (with rear seats folded down) | ||
Gross weight: | 2130 kg |
Volkswagen Touran 2003 2.0 16V FSI engine BVY
Engine reliability and common problems:
2.0 FSI engine, part of the EA827 family, features a lightweight aluminum block with cast-iron liners and a unique timing system. A toothed belt drives the exhaust camshaft, while the intake camshaft is driven by a single-row chain, which also integrates with the variable valve timing mechanism. The timing regulator is positioned at the rear of the exhaust camshaft.A distinctive feature of the 2.0 FSI engine is its complex exhaust system. Exhaust gases are directed into two separate pipes immediately monitored by two wideband lambda sensors and pre-catalysts. Further down the system are two planar lambda sensors, after which the pipes merge into a single collector leading to a NOx storage catalyst.
In practice, these engines often last up to 400,000 kilometers without major repairs if properly maintained. However, they are sensitive to low temperatures, with starting issues commonly reported in freezing conditions below -17°C. In such cases, the ECU delivers an overly rich air-fuel mixture, flooding the spark plugs. A common workaround is a coolant temperature sensor bypass trick, which "tricks" the ECU into seeing a warmer engine.
The direct injection system is highly sensitive to fuel quality. Intake valves accumulate carbon deposits quickly, reducing their ability to close tightly. The phase regulator on the intake camshaft and the fuel pump drive lifter are also prone to early wear. Thin oil control rings often coke up by 100,000 km, leading to increased oil consumption.
Another weak point is the brittle plastic coolant distribution fitting at the rear of the cylinder head, which is prone to deformation and coolant leaks over time. This part typically requires replacement with a new original fitting.
The short chain connecting camshafts has limited lifespan. Chain stretching often causes noise, such as rattling or ticking, at 100,000 km or even earlier. This issue is exacerbated by wear on the hydraulic tensioner, which can leak oil and fail to maintain proper chain tension.
Despite these weaknesses, with proper maintenance and timely component replacements, the 2.0 FSI engine can offer reliable long-term performance.
Overall, this engine can last around 220,000 to 370,000 km if properly maintained, using the correct quality oil and fuel, and carrying out regular checks and maintenance.
The engine has hydraulic valve tappets (lifters), which provide quieter operation and do not require periodic adjustment, but are more complex in design and can cause serious engine damage in the event of failure.
Engine displacement | 1984 cm3 |
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Number of cylinders | 4 |
Bore (cylinder diameter) | 82.5 mm |
Stroke length (piston move) | 92.8 mm |
Compression ratio | 11.5 : 1 |
Camshaft drive | Timing chain and belt |
Fuel system | Injection |
Volkswagen Touran 2003 2.0 16V FSI oil type | 5W-30 |
Oil capacity | 4.6 litres (4.9 quarts) |
Coolant capacity | 8 litres (8.5 quarts) |
Power | 150 HP ON 6000 RPM |
Torque | 200 NM ON 3500 RPM |
Start of production (year) | 2005 |
Duration of production | 5 years |
Engine also used on | Volkswagen Passat Volkswagen Golf Audi A3 Seat Altea Seat Leon and 5 other models |
All Volkswagen Touran minivan [2003 - 2006] modifications
Modification | Engine | Power | Consumption | Gearbox |
---|---|---|---|---|
Volkswagen Touran 2006 1.4 16V TSI
Mar 2006 — Nov 2006 Most fuel efficient petrol version |
1.4 Petrol | 140 HP | 7.4 l/100km | Manual (5) |
Volkswagen Touran 2006 1.4 16V TSI
Mar 2006 — Nov 2006 Most fuel efficient petrol version |
1.4 Petrol | 140 HP | 7.4 l/100km | Manual (6) |
Volkswagen Touran 2003 1.6 Jul 2003 — Nov 2006 | 1.6 Petrol | 102 HP | 7.9 l/100km | Manual (5) |
Volkswagen Touran 2003 1.6 16V FSI
Most fuel efficient petrol version |
1.6 Petrol | 116 HP | 7.4 l/100km | Manual (6) |
Volkswagen Touran 2003 1.6 16V FSI Jul 2003 — Nov 2006 | 1.6 Petrol | 116 HP | 7.9 l/100km | Automatic (6) |
Volkswagen Touran 2005 1.9 TDI
Jan 2005 — Nov 2006 Most fuel efficient diesel version |
1.9 Diesel | 90 HP | 5.9 l/100km | Manual (6) |
Volkswagen Touran 2003 1.9 TDI
Apr 2003 — Mai 2004 Most fuel efficient diesel version |
1.9 Diesel | 100 HP | 5.9 l/100km | Manual (6) |
Volkswagen Touran 2004 1.9 TDI
Mai 2004 — Nov 2006 Most fuel efficient diesel version |
1.9 Diesel | 105 HP | 5.9 l/100km | Manual (6) |
Volkswagen Touran 2003 1.9 TDI Jul 2003 — Nov 2006 | 1.9 Diesel | 105 HP | 6.0 l/100km | Automatic (6) |
Volkswagen Touran 2004 2.0 16V FSI
Jan 2004 — Nov 2006 Most powerfull petrol version (150 HP) |
2.0 Petrol | 150 HP | 7.9 l/100km | Manual (6) |
Volkswagen Touran 2005 2.0 16V FSI
Aug 2005 — Nov 2006 Most powerfull petrol version (150 HP) |
2.0 Petrol | 150 HP | 9.5 l/100km | Automatic (6) |
Volkswagen Touran 2006 2.0 Apr 2006 — Nov 2006 | 2.0 Diesel | 109 HP | - | Manual (5) |
Volkswagen Touran 2003 2.0 TDI Apr 2003 — Mai 2004 | 2.0 Diesel | 136 HP | 6.0 l/100km | Manual (6) |
Volkswagen Touran 2004 2.0 TDI Mai 2004 — Nov 2006 | 2.0 Diesel | 140 HP | 6.0 l/100km | Manual (6) |
Volkswagen Touran 2004 2.0 TDI Mai 2004 — Nov 2006 | 2.0 Diesel | 140 HP | 6.5 l/100km | Automatic (6) |
Volkswagen Touran 2006 2.0 TDI
Mar 2006 — Nov 2006 Most dynamic version - 100 km/h in 9 seconds |
2.0 Diesel | 170 HP | 6.5 l/100km | Manual (6) |
Volkswagen Touran 2006 2.0 TDI
Mar 2006 — Nov 2006 Most powerfull diesel version (170 HP) |
2.0 Diesel | 170 HP | 6.9 l/100km | Automatic (6) |