BMW 525d Touring (Touring E39)
BMW 5 series 2000 2.5 diesel description
Estate car / wagon BMW 525d Touring has been produced from September, 2000 to April, 2004. It has six-cylinder diesel engine with displacement of 2.5 litres, which produces power of 163 horsepower on 4000 rpm and torque 350 Nm (Newton metres) on 2000 revolutions per minute.
This 6-cylinder 24-valve engine camshaft is driven by chain (What is an engine chain and belt? ). Engine has Common Rail fuel system and Garrett GT2556V turbine. Engine versions compliant with Euro 2 and Euro 3 emission standards available. Engine lifespan (mileage before major repairs or overhaul) can last from 360 up to 600 thousand kilometres. Remember that engine life depends on regular maintenance and the quality of the materials used (oils, fuels, etc.).
More engine specs
Overall, the M57 diesel engine is known for its high reliability and can deliver an exceptionally long service life when properly maintained with ...
This BMW 5 series 2.5 engine oil type is 5W-40 and oil capacity is 6.5 litres.
BMW 525d Touring has classical rear wheel drive (RWD) and automatic gearbox with 5 gears.
BMW 525d Touring accelerates to speed 100 kilometres per hour in 9.6 seconds. The maximum speed of this car is 215 km/h.
BMW 525d Touring fuel consumption is 8.2 litres per 100km in combined city/highway mode (12.2 km/l), city fuel economy - 12 l/100km, fuel consumption on highway - 6.3 l/100km. Fuel tank capacity is 70 litres or 18.49 gallons, which gives a mileage up to 840 kilometers without refueling in urban cycle and even up to 1100 kilometers on highway.
According to user reviews, the real everyday fuel consumption of this BMW is in line with the figure specified by the manufacturer. More - Real BMW 5 series fuel consumption.

BMW 525d Touring technical data
Model: | BMW 525d Touring | ||
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Body style: | Estate car / wagon | ||
Production period: | 2000. September ... 2004. April | ||
Engine: | 2497 cm3 Diesel, 6 cylinders | CO2 emissions: | 219 g/km |
Power: | 163 HP ON 4000 RPM | Torque: | 350 NM ON 2000 RPM |
Gearbox: | Automatic gearbox (5 gears) | Drive type: | Rear wheel drive (RWD) |
Top speed: | 215 km/h | Acceleration 0-100 km/h: | 9.6 seconds |
Fuel consumption (l/100km): | 8.2 (combined) 12.0 (urban) 6.3 (highway) | ||
Real fuel consumption: | 8.3 l/100km (28.3 MPG) by user reviews from various sources | ||
Fuel tank capacity: | 70 litres (18.5 gallons) | ||
Car dimensions: | 4.80m (length) 1.80m (width) 1.44m (height) | ||
Turning diameter: | 11 meters | ||
Ground clearance: | 120 mm (approximate, with standard suspension, unladen vehicle) | ||
Trunk capacity: | 410 litres | ||
Trunk max capacity: | 1525 litres (with rear seats folded down) | ||
Gross weight: | 2315 kg |
BMW 525d Touring engine M57D25
Engine reliability and common problems:
Overall, the M57 diesel engine is known for its high reliability and can deliver an exceptionally long service life when properly maintained with high-quality fuel and oil. Fuel quality is especially critical for this engine, as poor fuel can quickly degrade the injection system. With responsible operation and regular upkeep, the M57 can exceed a lifespan of 500,000 km.One of the main concerns is the swirl flap system. These flaps can break off and enter the engine, potentially causing catastrophic damage. Another common issue is related to noises and knocking sounds, often caused by a worn crankshaft damper that may need replacement.
Loss of power and exhaust smells inside the cabin are frequently linked to a cracked exhaust manifold. The fuel injectors typically have a service life of around 100,000 km. In contrast, the turbocharger is very durable, often lasting 300,000–400,000 km, although poor oil quality can significantly reduce its lifespan.
Additional attention should be given to the crankcase ventilation system, which may require replacement of the valve or cleaning of the cyclone separator, depending on the specific configuration. The oil filter housing cap is also known to be fragile and may need replacement.
Overall, this engine can last around 360,000 to 600,000 km if properly maintained, using the correct quality oil and fuel, and carrying out regular checks and maintenance.
The engine has hydraulic valve tappets (lifters), which provide quieter operation and do not require periodic adjustment, but are more complex in design and can cause serious engine damage in the event of failure.
Engine displacement | 2497 cm3 |
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Number of cylinders | 6 |
Bore (cylinder diameter) | 80 mm |
Stroke length (piston move) | 82.8 mm |
Compression ratio | 18 : 1 |
Camshaft drive | Timing chain Chain motors are considered more reliable, chain replacement usually is required less often than a timing belt, but they are often louder and vibrate more. More service info |
Timing chain change interval | 200,000 km (recommended) Sometimes manufacturers do not specify timing chain replacement intervals and design chains for engine life. However, once the recommended change interval has been reached, it is recommended to periodically check the condition of the chain and to change the chain if excessive stretching is detected or if unusual noises from the engine or other symptoms occur. |
Fuel system | Common Rail Common rail fuel injection provides more engine power, is quieter, more environmentally friendly and offers better fuel economy, but is more expensive to maintain and repair. |
BMW 525d Touring oil type | 5W-40 |
Oil capacity | 6.5 litres (6.9 quarts) More service info |
Coolant capacity | 9.2 litres (9.7 quarts) |
Power | 163 HP ON 4000 RPM |
Torque | 350 NM ON 2000 RPM |
Start of production (year) | 1998 |
Duration of production | 12 years |
Often in the first years of production, engines tend to have various constructive problems, so it is recommended to choose a car with this engine from 2001 onwards. |
Most often compared to
All BMW 5 series estate car [2000 - 2004] modifications
Modification | Engine | Power | Consumption | Gearbox |
---|---|---|---|---|
BMW 520d Touring
Sep 2000 — Apr 2004 Most fuel efficient diesel version |
2.0 Diesel | 136 HP | 6.1 l/100km | Manual (5) |
BMW 520i Touring
Sep 2000 — Apr 2004 Most fuel efficient petrol version |
2.2 Petrol | 170 HP | 9.5 l/100km | Manual (5) |
BMW 520i Touring Sep 2000 — Apr 2004 | 2.2 Petrol | 170 HP | 10.0 l/100km | Automatic (5) |
BMW 525i Touring Sep 2000 — Apr 2004 | 2.5 Petrol | 192 HP | 9.8 l/100km | Manual (5) |
BMW 525i Touring Sep 2000 — Apr 2004 | 2.5 Petrol | 192 HP | 10.0 l/100km | Automatic (5) |
BMW 525d Touring Sep 2000 — Apr 2004 | 2.5 Diesel | 163 HP | 7.0 l/100km | Manual (5) |
BMW 525d Touring Sep 2000 — Apr 2004 | 2.5 Diesel | 163 HP | 8.2 l/100km | Automatic (5) |
BMW 530d Touring
Sep 2000 — Apr 2004 Most powerfull diesel version (193 HP) |
2.9 Diesel | 193 HP | 7.3 l/100km | Manual (5) |
BMW 530d Touring
Sep 2000 — Apr 2004 Most powerfull diesel version (193 HP) |
2.9 Diesel | 193 HP | 8.5 l/100km | Automatic (5) |
BMW 530i Touring Sep 2000 — Apr 2004 | 3.0 Petrol | 231 HP | 9.9 l/100km | Manual (5) |
BMW 530i Touring Sep 2000 — Apr 2004 | 3.0 Petrol | 231 HP | 11.0 l/100km | Automatic (5) |
BMW 540i
Most dynamic version - 100 km/h in 6.3 seconds |
4.4 Petrol | 286 HP | 12.3 l/100km | Manual (6) |
BMW 540i Touring
Sep 2000 — Apr 2004 Most powerfull petrol version (286 HP) |
4.4 Petrol | 286 HP | 13.0 l/100km | Automatic (5) |