Kia Sportage 2004 2.0 CRDi VGT 2WD

Kia Sportage 2004 2.0 diesel description

Kia Sportage 2004 2.0 CRDi VGT 2WD has been produced from November, 2005 to March, 2007. It has four-cylinder diesel engine with displacement of 2.0 litres, which produces power of 140 horsepower on 4000 rpm and torque 305 Nm (Newton metres) on 1800 revolutions per minute.

This 4-cylinder 16-valve engine camshaft is driven by belt (What is an engine chain and belt? ). Engine has Common Rail fuel system without turbocharger. Engine versions compliant with Euro 3 and Euro 4 emission standards available.
More engine specs 
The Hyundai/Kia 2.0 CRDi engine with the D4EA code is a cast-iron diesel unit introduced in the early 2000s. It is known for solid durability and, when properly maintained, can often reach 300,000–400,000 km. The engine appeared in several versions over the  ...  This Kia Sportage 2.0 engine oil type is 5W-30, 5W-40 and oil capacity is 6.5 litres.

Kia Sportage 2004 2.0 CRDi VGT 2WD has front wheel drive (FWD) and automatic gearbox with 4 gears.

With the same engine there are also two other Kia Sportage versions - with manual gearbox (Kia Sportage 2005 2.0 CRDi VGT 2WD MT), and with four wheel (4x4) drive and manual gearbox (Kia Sportage 2005 2.0 CRDi VGT 4WD MT) available:
Kia Sportage 2.0 service information and maintenance intervals Oil change intervals, capacities and specifications, service information for filters, spark plugs, belts etc.
Kia Sportage 2004

Kia Sportage 2004 2.0 CRDi VGT 2WD technical data

Model: Kia Sportage 2.0 CRDi VGT 2WD
Body style: Crossover / SUV
Production period: 2005. November ... 2007. March 
Engine: 1991 cm3 Diesel, 4 cylinders CO2 emissions: no data
Power: 140 HP ON 4000 RPM Torque: 305 NM ON 1800 RPM
Gearbox: Automatic gearbox (4 gears) Drive type: Front wheel drive (FWD)
Maximum speed: no data Acceleration 0-100 km/h: no data
Fuel consumption (l/100km): no data
Fuel tank capacity: 58 litres (15.3 gallons)
Car dimensions: 4.35m (length) 1.80m (width) 1.70m (height)
Turning diameter: 10.8 meters
Trunk capacity: 667 litres
Gross weight: 2200 kg

Kia Sportage 2004 2.0 CRDi VGT 2WD engine D4EA

Engine reliability and common problems:

The Hyundai/Kia 2.0 CRDi engine with the D4EA code is a cast-iron diesel unit introduced in the early 2000s. It is known for solid durability and, when properly maintained, can often reach 300,000–400,000 km. The engine appeared in several versions over the years. Early variants produced around 112 hp with a conventional MHI turbocharger, while the D4EA-V version used a Garrett variable-geometry turbo and delivered about 125 hp. A later (2005) update introduced more powerful versions with 140–150 hp, along with an improved Bosch common-rail fuel system operating at higher pressure and a more advanced Garrett turbocharger.

In everyday use the engine is fairly economical for its size and generally straightforward to service, with good availability of spare parts. The cylinder head also includes hydraulic lifters, which simplifies maintenance. However, several weak points are known and require attention.

The fuel system can be sensitive to diesel quality. Injectors and the fuel pressure regulator may fail if contaminated fuel is used, leading to rough running or misfires. Another known concern involves the piston assembly. In some cases incorrect combustion timing can cause damage to piston rings or even the piston crown, particularly in early engines.

Wear in the valvetrain is another area to watch. Hydraulic lifters may fail and cause damage to the rocker arms, while camshaft wear is also reported on higher-mileage engines. The timing belt must be monitored carefully, as a failure will almost always result in bent valves and major repair costs.

Oil-related problems may also occur if maintenance is neglected. A clogged oil pump pickup can lead to oil starvation and bearing damage. After about 200,000–250,000 km some engines begin to show increased oil consumption, and components such as the turbocharger or camshafts may require replacement.

Despite these issues, the D4EA is generally regarded as a durable diesel engine. Regular maintenance—particularly timely timing belt replacement every 60,000–80,000 km, the use of good-quality oil, and careful attention to the fuel system—greatly improves its long-term reliability.
The engine has hydraulic valve tappets (lifters), which provide quieter operation and do not require periodic adjustment, but are more complex in design and can cause serious engine damage in the event of failure.
Engine displacement 1991 cm3
Number of cylinders 4
Bore (cylinder diameter) 83 mm
Stroke length (piston move) 92 mm
Compression ratio 17.3 : 1
Camshaft drive Timing belt

Timing belt engines are generally quieter and less vibrating than chain engines, but belt usually needs to be replaced more often and the risk of breakage is higher.

More service info
Timing belt change interval 90,000 km (specified), 60,000 km (recommended)

Fuel system Common Rail

Common rail fuel injection provides more engine power, is quieter, more environmentally friendly and offers better fuel economy, but is more expensive to maintain and repair.

Kia Sportage 2004 2.0 CRDi VGT 2WD oil type 5W-30, 5W-40
Oil capacity 6.5 litres (6.9 quarts) More service info
Power 112 - 150 HP ON 4000 RPM
Torque 235 - 305 NM ON 1800 RPM
Engine manufacturer Hyundai
Start of production (year) 2001
Duration of production 11 years
Engine also used on Hyundai Santa FE Kia Ceed Hyundai Sonata Hyundai Tucson and 7 other models

Generally, the use of an engine in several models and its long production run is an indication of the quality of the engine and the success of its design.

All Kia Sportage crossover [2004 - 2008] modifications

Modification Engine Power Consumption Gearbox Drive type
Kia Sportage 2004 2.0 CVVT 2WD Mar 2004 — Jan 2007

Most fuel efficient petrol version

2.0 Petrol 141 HP 8.0 l/100km Manual (5) Front wheel
Kia Sportage 2004 2.0 CVVT 2WD Nov 2004 — Mar 2007

Most fuel efficient petrol version

2.0 Petrol 141 HP 8.0 l/100km Manual (5) Front wheel
Kia Sportage 2004 2.0 CVVT 4WD Nov 2004 — Jan 2007

Most fuel efficient petrol version by real consumption

2.0 Petrol 141 HP 8.2 l/100km Manual (5) All wheel
Kia Sportage 2004 2.0 i 16V 4x4 2.0 Petrol 141 HP 8.2 l/100km Automatic (4) All wheel
Kia Sportage 2004 2.0 CRDi 2WD Nov 2004 — Nov 2005

Most fuel efficient diesel version

2.0 Diesel 112 HP 7.0 l/100km Manual (5) Front wheel
Kia Sportage 2004 2.0 CRDi 4WD Nov 2004 — Nov 2005

Most fuel efficient diesel version by real consumption

2.0 Diesel 112 HP 7.1 l/100km Manual (5) All wheel
Kia Sportage 2004 2.0 CRDi 4WD Nov 2004 — Nov 2005 2.0 Diesel 112 HP 8.0 l/100km Automatic (4) All wheel
Kia Sportage 2005 2.0 CRDi VGT 2WD Nov 2005 — Mar 2007

Most dynamic version - 100 km/h in 10.3 seconds
Most fuel efficient diesel version

2.0 Diesel 140 HP 7.0 l/100km Manual (5) Front wheel
Kia Sportage 2004 2.0 CRDi VGT 2WD Mar 2004 — Jan 2007 2.0 Diesel 140 HP - Automatic (4) Front wheel
Kia Sportage 2005 2.0 CRDi VGT 2WD Nov 2005 — Mar 2007 2.0 Diesel 140 HP - Automatic (4) Front wheel
Kia Sportage 2005 2.0 CRDi VGT 4WD Nov 2005 — Jan 2007 2.0 Diesel 140 HP 7.2 l/100km Manual (6) All wheel
Kia Sportage 2004 2.7 V6 4WD Nov 2004 — Jan 2007

Most powerfull petrol version (175 HP)

2.7 Petrol 175 HP 10.0 l/100km Automatic (4) All wheel
Kia Sportage 2004 reviews
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